CQI-9第三版整套资料(中英文均为最新修正-2013-09)(5)

2.9

Handling, storage, and packaging shall be adequate to preserve product quality. The heat treater’s furnace loading system, in-process handling, and shipping Is the handling, storage and process shall be assessed for risk of part damage or other quality concerns. packaging adequate to Some equipment includes conveyors and other moving components that may not preserve product quality? be able to handle

all part configurations. Other practices such as stacking of 在热处理搬运、贮存和包装 overloaded containers can also increase the risk of part damage. 过程中能否充分保证产品质 产品的搬运、贮存和包装应充分保证产品质量。应针对防止零件损坏和其他质量 量？ 风险，对热处理装炉系统、在线搬运和发运过程进行评审。某些设备包括传送带 和其它移动部件不可能适用于所有的零件配置，又如料筐装载过量的产品也可能 增加零件损坏的风险。

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

CQI-9Special Process: Heat Treat System Assessment Version 3, Issue 10/11

Special Process: Heat Treat System AssessmentAssessment

Questi on Numb er

Question

Requirements and Guidance

Objective Evidence

N/A

Satisfactory

Not Satisfactory

Needs Immediate Action

Are plant cleanliness, housekeeping, environmental and working conditions conducive to 2.10 control and improved quality? 工厂的清洁 、内部管理、环境和工作条 件是否有利于质量的控制和 改进？

Plant cleanliness, housekeeping, environmental, and working conditions shall be conducive to controlling and improving quality. The heat treater should evaluate such conditions and their effect on quality. A housekeeping policy shall be clearly defined and executed. The facility shall be reviewed for conditions that are detrimental to quality processing such as loose parts on floor, oil around quench tanks, inadequate plant lighting, smoke, etc. 工厂的清洁、内部管理、环境和工作条件应有利于质量的控制和改进。热处理组 织应当评审这些条件及其对质量的影响。应明确规定并执行内部管理制度。应检 查有害于产品质量的环境因素，如零件散落在地面上、淬火槽周围油污、不适合 的车间照明、烟雾等。

Are parts free from contaminants that would be detrimental to the heat 2.11 treatment of the product?零 件是否避免了对后续热处理 过程有害的污染物的影响？

Many heat-treated parts are subjected to surface finish or appearance operations such as plating or coating after heat treatment. Parts shall be free from contaminants that are detrimental to subsequent processes or the product. Prewash (if applicable) and post-wash parameters shall be monitored and documented. Oils and other contaminants or residues can be difficult to remove once subjected to the heat treatment process. Review the chemical supplier’s recommendation for cleaning the system. Parts shall be free of rust, burrs, chips, detrimental amounts of drawing compound, cutting fluids, rust preventing oils, lubricants, etc., prior to heat treat. Note: Refer to the appropriate heat treater's requirements and specifications to determine acceptability. Refer to Process Table, Section 5.0, for frequency of checking washer solutions. 很多零件在热处理后进 行表面处理或外观加工如电镀或涂覆。零件应避免对后续过程或产

品有害的污染 物的影响。有关处理前清洗和处理后清洗的参数应予监控并记录。油、污染物或 残留物一旦作用于热处理过程就很难消除其影响。评审化学品供方对清洗系统的 建议。零件热处理前应避免铁锈、毛刺、碎屑、有害的润滑剂混合物、乳化切削 油、防锈油、润滑剂等的污染。注：参见适用的过程表的要求和规范以确定其可 接收性，有关清洁方法的检查频率见过程表5.0

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

CQI-9Special Process: Heat Treat System Assessment Version 3, Issue 10/11

Special Process: Heat Treat System AssessmentAssessment

Questi on Numb er

Question

Requirements and Guidance

Objective Evidence

N/A

Satisfactory

Not Satisfactory

Needs Immediate Action

Is the quenching system monitored, documented, 2.12 and controlled? Temper delay time shall be specified by the heat treater for parts that are 淬火系统是否得到监视、记 quenched and tempered, e.g., carburizing, carbonitriding, neutral hardening, 录并控制？ solution treating and aging. 淬火 系统应受到监视、记录和控制。淬火介质的温度、搅动、液面、浓度(适用时) 淬火时间和悬浮物等应按热处理规范控制。检测频率详见过程表3.0和5.0.采用计 算机监控的设备需要报警和报警日志，并满足确认要求。采用整体淬火的热处理 炉要考虑淬火预冷时间的范围和报警。对淬火和回火的零部件应规定其回火延迟 时间，如渗碳、碳氮共渗、调质、固溶处理、时效等。 Parts are often dipped in or sprayed with rust preventive solutions immediately after the heat treating process. Soluble oil solutions or other rust preventive solutions shall be monitored and controlled, if applicable. The heat treater shall have and maintain documented tolerances for the solutions. Refer to Process Tables, Section 5.0, for frequency of checks. 零件在热处理后能常需立即浸入或 喷涂防锈处理。适用时应对可溶性防锈剂或其他防锈剂进行监视和控制。热处理 组织应保持这些溶液的特性在规定的公差范围内并予以记录。检测频率详见过程 表5.0 Process control parameters shall be monitored per frequencies specified in Process Tables. Refer to Process Tables, Section 3.0. Computer monitoring equipment with alarms and alarm logs satisfy the verification requirement. A designated floor person shall verify the process parameters, e.g., by initialing a strip chart or data log. Management review is required per Question 1.9. 过程控制参数应按过程表所规定的频率要求监控，详见过程表3.0.带有报警和报 警日志的计算机监控设备需要满足确认要求。应指定专人通过如初始纸带记录或 数据日志审核这些过程参数。还需按1.9中的要求由管理者检查。

The quenching system shall be monitored, documented, and controlled. The temperature, agitation, level, con

centration (if applicable), time in the quenchant, and additions shall be controlled to the heat treater's specification …… 此处隐藏：4879字，全部文档内容请下载后查看。喜欢就下载吧 ……