CQI-9第三版整套资料(中英文均为最新修正-2013-09)(2)

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

CQI-9Special Process: Heat Treat System Assessment Version 3, Issue 10/

11

Special Process: Heat Treat System AssessmentAssessment

Questi on Numb er

Question

Requirements and Guidance

Objective Evidence

N/A

Satisfactory

Not Satisfactory

Needs Immediate Action

1.6

The heat treater shall have written process specifications for all active processes and identify all steps of the process including relevant operating parameters. Examples of operating parameters include process temperatures, cycle times, load rates, atmosphere or gas flow settings, belt speeds, quench agitation speeds, etc. Such parameters shall not only be defined, they shall have operating Is there a written process tolerances as defined by the organization in order to maintain process control. specification for all active All active processes should have a written process specification. processes? These process specifications may take the form of work instructions, job card, 所有的操作过程是否有书面 computer-based recipes, or other similar documents. 的过程规范？ 热处理组织应有针对所有操作过程的书面过程规范，并包括相应过程参数的所有 过程步骤。过程参数包括过程温度、时间周期、装载率、气氛流量设置、传递速 度、淬火搅拌速度等。组织应确定这些参数及其公差范围以确保过程受控。所有 操作过程都应有书面的过程规范，可采用作业指导书、工艺卡、计算机系统的参 数设定表单或其他类似文件。

1.7

To demonstrate each process is capable of yielding acceptable product the organization shall perform process capability studies for the initial validation of each process, after relocation of any process equipment, & after a major rebuild of any equipment. The organization shall define what constitutes a major rebuild. Initial process capability studies shall be conducted for all heat treat processes per furnace line defined in scope of work & in accordance with customer requirements. A furnace line may include a combination of equipment that is Has a valid process integrated in the performance of a heat treatment process, e.g., hardening, capability study been quenching, and tempering. Capability study techniques shall be appropriate for performed initially and after the heat treat product characteristics, e.g., tensile strength, case depth, process equipment has hardness. Any specific customer requirements shall be met. In the absence of been relocated, or had a customer requirements, the organization shall establish acceptable ranges for major rebuild? measures of capability. An action plan shall exist to address the steps to followed 生产初始阶段、过程设备重 in case capability indices fall outside customer requirements or established 新布置和大修后是否进行了 ranges. 为证明每一个过程能够生产出可接受的产品，组织应对每个过程进行过 过程能力的有效性研究？ 程能力研究，包括初级阶段、任何过程设备重新布置和大修后。组

织应定义何谓 大修。初始过程能力研究应包括指定了的年度工作范围的所有热处理炉生产线的 热处理过程，一条热处理生产线能包括许多设备的组合以集成所需要的热处理工 艺，如硬化、淬火和回火。过程能力的研究方法应适合于热处理的产品特性，例 如抗拉强度、表面硬化深度、硬度等。任何顾客的特殊要求均应满足，如果顾客 没有提出特殊要求，组织应建立测量过程能力的接收准则。一旦未达到顾客特殊 要求或内部规定的接收准则，应制定并实施整改措施计划。

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

CQI-9Special Process: Heat Treat System Assessment Version 3, Issue 10/11

Special Process: Heat Treat System AssessmentAssessment

Questi on Numb er

Question

Requirements and Guidance

Objective Evidence

N/A

Satisfactory

Not Satisfactory

Needs Immediate Action

1.8

Does the heat treater collect and analyze data over time, and react to this data? 是 否针对整个热处理过程定期 收集和分析数据，并对数据 分析结果作出反应？

The analysis of products and processes over time can yield vital information for defect prevention efforts. The organization shall have a system to collect, analyze, and react to product or process data over time. Methods of analysis shall include ongoing trend or historical data analysis of product or process parameters. The organization shall determine which parameters to include in such analysis.热处理产品及全过程的数据分析能提供缺 陷预防(防错)的重要信息。组织应建立相应的系统用于持续地收集、分析产品 和过程的数据并对其作出反应。分析方法应包括重要产品和重要过程参数的现行 趋势或历史数据的分析。组织应确定哪些重要参数需要列入分析范围。

1.9

Management shall review the furnace monitoring systems at intervals not to exceed 24 hours. The heat treat monitoring system includes but is not limited to temperature strip charts, atmosphere strip charts, computer data logs, furnace Is management reviewing and operator logs, etc. the heat treat monitoring The management review shall include efforts to detect out-of-control conditions system every 24 hours? or alarm conditions. The process of reviewing the furnace data shall be 管理者是否每24小时检查热 documented and this requirement also applies to computerized data. 管理者检查 处理监控系统？ 热处理监控系统的间隔应不超过24小时。热处理监控系统包括但不限于：温度记 录纸带，气氛纸带记录，计算机数据日志、热处理炉及操作者日志等。管理者检 查应包括对失控状态或报警状态的探测。热处理炉数据的检查过程应予以记录存 档，此要求也适用于计算机数据。

Are internal assessments being completed on an annual basis, at a 1.10 minimum, using AIAG HTSA? 是否按AIAG的热处 理系统评审要求每

年至少进 行一次内部评审？

The organization shall conduct internal assessments on an annual basis, at a minimum, using the AIAG HTSA. 组织应按AIAG的热处理系统评审要求每年至少进行一次内部评审，应及时发布审 核发现的问题。

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

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