CQI-9第三版整套资料(中英文均为最新修正-2013-09)

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

CQI-9Special Process: Heat Treat System Assessment Version 3, Issue 10/11

Special Process: Heat Treat System AssessmentAssessment

Questi on Numb er

Question

Requirements and Guidance

Objective Evidence

N/A

Satisfactory

Not Satisfactory

Needs Immediate Action

Section 1 - Management Responsibility & Quality Planning管理职责和质量策划To ensure readily available expertise, there shall be a dedicated and qualified heat treat person on site. This individual shall be a full-time employee and the position shall be reflected in the organization chart. A job description shall exist identifying the qualifications for the position including metallurgical and heat treat Is there a dedicated and qualified heat treat person knowledge. The qualifications shall include a minimum of 5 years experience in heat treat operations or a combination of a minimum of 5 years of formal on-site? 现场是否配备合格专职的热 metallurgical education and heat treat experience. 为确保方便的获得热处理专门技术，现场应配备合格专职的热处理负责人。该责 处理责任人？ 任人应为全职员工且其岗位应在组织机构图中体现。其岗位资格描述应包括具有 金相学和热处理知识，该岗位的资历应包括：在热处理技术领域具有至少5年的 工作经验，或者接受正规金相教育和热处理工作实践合计时间至少为5年。

1.1

1.2

The organization shall incorporate a documented advance quality planning procedure. A feasibility study shall be performed and internally approved for each part. Similar parts can be grouped into part families for this effort as defined by the organization. After the part approval process is approved by the customer, Does the heat treater no process changes are allowed unless approved by the customer. The heat perform advanced quality treater shall contact the customer when clarification of process changes is planning? required. This clarification of process changes shall be documented. 是否进行热处理的质量先期 组织应建立产品质量先期策划的程序文件(APQP)。每一零件应进行可行性研究并 策划(APQP)? 获得内部批准，组织可以将相似的一组零件定义为一个系列进行可行性研究。在 PPAP获得顾客批准后，不允许发生任何工艺过程的更改、除非得到顾客批准。 当要求进行工艺过程更改确认时，热处理供方应主动联系顾客。工艺过程的更改 记录应予保持。

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

CQI-9Special Process: Heat Treat System Assessment Version 3, Issue 10/11

Special Process: Heat Treat System AssessmentAssessment

Questi on Numb er

Question

Requirements and Guidance

Objective Evidence

N/A

Satisfactory

Not Satisfactory

Needs Immediate Action

1.3

The organization shall incorporate the use of a documented Failure Mode and Effects Analysis (FMEA) procedure and ensure the FMEA's are updated to reflect current part quality status. The FMEA shall b

e written for each part or part family or they may be processspecific and written for each process. In any case, they shall address all process Are heat treat FMEA's up to steps from part receipt to part shipment and all key heat treat process date and reflecting current parameters as defined by the organization. A cross-functional team shall be used in the development of the FMEA. All special characteristics, as defined by the processing? 热处理的PFMEA是否得到 organization and its customers, shall be identified, defined, and addressed in the 更新并与当前的工艺过程一 FMEA.组织应有文件化的PFMEA管理程序，并确保PFMEA得到更新以反映零件 当前的质量状况。每一零件或零件系列应有形成文件的PFMEA,或者每一过程都 致？ 具有明确的过程规范。无论哪种情况，FMEA应体现从材料接收到零件交付的所 有过程步骤，同时组织需对所有关键热处理的过程参数给予确认。应建立包括操 作者在内的多方论证小组进行PFEMA开发，具有高风险顺序数RPN值的项目应每 年进行处理和关注。所有顾客和组织定义的关键特性、重要特性均应在PFEMA中 得到识别、定义和说明。

1.4

The organization shall incorporate the use of a documented Control Plan procedure and ensure the Control Plans are updated to reflect current controls. The Control Plans shall be written for each part or part family or they may be process-specific and written for each process. In any case, they shall address all process steps from part receipt to part shipment and identify all equipment used and all key heat treat process parameters as defined by the organization. A cross-functional team, including a production operator, shall be used in the development of Control Plans, which shall be consistent with all associated Are heat treat process documentation such as work instructions, shop travelers, and FMEA's. All control plans up to date and special characteristics, as defined by the organization and its customers, shall be reflecting current identified, defined, and addressed in the Control Plans. Sample sizes and processing? frequencies for evaluation of process and product characteristics shall also be 热处理过程的控制计划是否 addressed consistent with the minimum requirements listed in the Process 得到更新并与当前的工艺过 Tables, Sections 3.0 and 4.0.组织应有文件化的控制计划管理程序，并确保控制 程一致？ 计划得到更新以反映零件当前的质量状况。每一零件或零件系列应有形成文件的 控制计划。或者每一过程都具有明确的过程规范。无论哪种情况，控制计划都应 说明从材料接收到零件交付的所有过程步骤并识别所有使用的过程设备，同时组 织需对所有关键热处理的过程参数给予确认。应建立包括操作者在内的多方论证 小组进行控制计划开发，该控制计划应和所有

相关的文件如作业指导书，工艺流 程卡和PFMEA保持一致。所有顾客和组织定义的关键特性、重要特性均应在控制 计划中得到识别、定义和发布。过程评价的样本容量和抽样频率、产品特性应得 到发布并和过程表3.0和4.0最低要求保持一致。

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

CQI-9Special Process: Heat Treat System Assessment Version 3, Issue 10/11

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