CQI-9第三版整套资料(中英文均为最新修正-2013-09)(4)

Special Process: Heat Treat System AssessmentAssessment

Questi on Numb er

Question

Requirements and Guidance

Objective Evidence

N/A

Satisfactory

Not Satisfactory

Needs Immediate Action

Section 2 - Floor and Material Handling Responsibility生产车间和物料处理的职责It is critical that all customer requirements and lot identification be adequately transferred to internal heat treat documents. The facility shall ensure that the data entered in the receiving system match the information on the customer's shipping documents. Documented processes and evidence of compliance shall Does the facility ensure that exist, e.g., shop traveler

s, work orders, etc. Sometimes the material received the data entered in the does not precisely correspond to customer shipping documents. The facility shall receiving system matches have a detailed process in place to resolve receiving discrepancies. the information on the The requirements stated above also apply to captive heat treat departments. This customer's shipping process refers to receiving and shipping the parts in and out of the heat treat documents? department. 将所有顾客要求和批次 是否确保输入接收系统的数 标识充分转换为内部热处理文件至关重要。应确保输入接收系统的数据与顾客发 据与顾客发运文件的信息一 运文件的信息一致。文件化的规范和符合的证据如工艺流程卡、生产订单等应予 致。 保持。当接收材料不能准确地和发运文件相符合时，组织应有详细的程序处理其 差异。上述要求同样适用于内部的热处理部门，该过程是指接收和发运进出热处 理部门的零件。

2.1

2.2

Procedures for part and container identification help to avoid incorrect processing or mixing of lots. Appropriate location and staging within the facility also help to ensure that orders are not shipped until all required operations are performed. Is product clearly identified Customer product shall be clearly identified and staged throughout the heat treat and staged throughout the process. Non-heat treated, in-process, and finished product shall be properly heat treat process? segregated and identified. All material shall be staged in a dedicated and clearly 热处理全过程的产品和生产 defined area. 状态是否清晰地标识并实 建立零件和容器(料箱)的标识管理程序，以避免错误处理和批次间的混淆。把 施？ 产品存放在工厂内适当的场所(产品定置)并分批放置，以确保所有的工序未完 成之前订单产品不会被发运。在热处理全过程中顾客产品应清晰地标识并分批贮 存。待处理产品、在制产品、完工产品应适当地分类隔开并标识。所有材料应存 放在清楚标识的专门区域内。

2.3

Is lot traceability and integrity maintained throughout all processes? 在热处理全过程中能否保证 批次可追溯性和完整性？

Out-going lot(s) shall be traceable to the incoming lot(s). The discipline of precisely identifying lots and linking all pertinent information to them enhances the ability to do root cause analysis and continual improvement. 出厂产品的批次应能追溯到进厂零件的批次，准确地标识批次并结合与此相关的 信息，能够在很大程度上提高根本原因的分析能力和持续改进的能力。

英文来源于AIAG 标准,中文来源于外训资料,期中中文蓝色字体部分为第3版新增的内容,确保准确!

CQI-9Special Process: Heat Treat System Assessment Version 3, Issue 10/11

Special Process: Heat Treat System AssessmentAssessment

Questi on Numb er

Question

Requirements and Guidance

Objective Evidence

N/A

Satisfactory

Not Satisfactory

Ne

eds Immediate Action

2.4

Are procedures adequate to prevent movement of nonconforming product into the production system? 是否有 足够的程序规定防止不合格 产品流入生产系统？

The control of suspect or non-conforming product is necessary to prevent inadvertent shipment or contamination of other lots. Procedures shall be adequate to prevent movement of non-conforming product into the production system. Procedures shall exist addressing proper disposition, product identification, and tracking of material flow in and out of the hold area. A nonconforming hold area shall be clearly designated to maintain segregation of such material. 为防止错误发运或与其他批次零件混淆，应建立可疑品和不合格品控制 程序。该程序能有效的地防止不合格品流入生产系统，程序应规定适当的处置、 产品标识和原材料进入指定区域的跟踪。应明确指定不合格零件的存放区，以保 证这类材料的隔离。 Heat-treating furnaces and other processing equipment contain areas that have a risk of trapping or holding parts. Such trapping of parts can lead to damage, improperly processed parts or lot mixing/contamination. A system shall exist to identify trap points in the entire heat treat process to reduce risk of mixed parts (inappropriate, non-heat treated, or improperly heat treated parts). The heat treater shall have documented procedures to identify and monitor trap points for each process/equipment. Monitoring of potential trap points shall occur for every part changeover. 热处理 炉和其他过程设备都存在容易滞留零件的死角区，零件的滞留能导致损坏、不正 确处理的零件或批次混淆/污染。在整个热处理过程中应有一个系统用于识别死角 区，以减少零件混淆的风险(例如混入不合适的零件、未经热处理的零件或热处 理不当的零件)。热处理组织应建立文件化的程序对每一个热处理过程/设备死角 区进行识别和监控。当每个零件的热处理工艺或装备改变时应识别并监控其潜在 的死角区。

2.5

Is there a system to identify trap points in the entire heat treat process to reduce risk of mixed parts (inappropriate, non-heat treated, or improperly heat treated parts)? 在整个热处理过程中是否有 一个系统用于识别死角区， 以减少零件混淆的风险(例 如混入不合适的零件、未经 热处理的零件或热处理不当 的零件)?

2.6

Containers handling customer product shall be free of inappropriate material. After emptying and before re-using containers, containers shall be inspected to ensure that all parts and inappropriate material have been removed. The source Are containers free of of inappropriate material shall be identified and addressed. This is to ensure that inappropriate material? 热 no nonconforming heat treated p …… 此处隐藏：5029字，全部文档内容请下载后查看。喜欢就下载吧 ……