SOP-QA-001 D 来料检验作业指导书 Incoming Inspection Work Ins

1.0 Purpose目的

The objective of this procedure is to define a standard inspection method in performing inspection and testing of components or materials.

本程序目的在于定义对元件或材料进行检验/测试的标准操作方法。

2.0 Scope适用范围

This procedure is applicable to all components and materials that require the relevant inspection and testing, as specified in the inpidual Part or Material Specification.

本程序适用于所有按照元件和材料规格进行检验和测试的元件和材料。

3.0 Sampling / Equipment Used 取样 / 使用设备

3.1 Per sampling plan stated in the Incoming Inspection Procedure: AQL：MA=0.4、MI=1.0 按照来料检验程序所规定的抽样计划；AQL:MA=0.4、MI=1.0级别进行抽样. 3.2 Inspection Aids检验工具

4.2.1 LCR Meter / LCR 测量仪

4.2.2 Fluke Multimeter / Fluke 万用表

4.2.3 Caliper / Plug Gauge / Pin Gauge / 游标卡尺/ 塞规/针规 4.2.4 Magnifier / Microscope / 放大镜 / 显微镜

4.0 Reference Documents参考文件

3.1 Customer’s AVL / 客户接受的供应商清单

3.2 Manufacturer Part Specification / 供应商的元件规格 3.3 Yamaoka AVL List / 本公司的AVL

3.4 QAP-010 : Incoming Inspection Procedure / 来料检验程序

3.5 SOP-QA-003 : Material Aging Control Procedure / 物料保质期控制程序

5.0 Inspection Criteria / 检验要点

5.1 MFG AVL Verification / 生产厂商确认

Verify that the parts are from the authorized vendor per AVL list. 根据AVL清单验证元件是否为承认厂商。

5.2 MFG Part Number Verification / 生产厂商料号确认

Verify that manufacturer part number and description are correct per PO and DO. 根据PO 和DO验证生产厂家料号和元件种类. 5.3 Packaging&RoHS Verification / 包装、环保确认

Verify that the part is packed in correct/proper packaging as indicated in manufacturer p/n and/or engineering requirement. Check if there are part number and vendor name marked on every

packing box or container. Whether RoHS materials? The Customer material should pay attention to whether have original packaging label;

验证元件的包装与厂家料号和/或工程需要是否一致适当,是不是环保材料。检查每个包装箱外是否标明品名和厂商名. 对客供物料需注意包装上是否有原厂标签； 5.4 Visual Inspection / 外观确认

Carry out visual inspection on samples, if confirmation of defects is required, use visual aids or equipment such as 5X magnifying glass, microscope etc to check.

对来料样品进行外观检验，如果必要，可使用5倍放大镜，显微镜等辅助设备进行检验。 5.5 Part Dimensional Check / 尺寸确认

Measure samples on critical dimensions that are highlighted in the respective part drawing or specification. 5 data to be recorded.

根各元件的规格对抽样样品进行尺寸检验；记录5个检验数据； 5.6 Part Value Measurement / 测值

For inductors/capacitors/resistors, need to perform value measurements using LCR meter that record 5PCS per datecode according to AVL and manufacturer’s specifications. 5 data to be recorded.

对于电感/电容/电阻元件，需按照AVL和厂家的标准，利用L/C/R测量仪进行测值，每D/C抽样5PCS。各记录5个数据 ； 5.7 Date Code Verification / 生产日期确认

For PCB, D/C should be within 6 months from date of manufacture,machine part 、LED、connecter 、moisture sensitive components within 1year. For other electronic components（passive、disperse）, D/C should be within 2 years and for chemistries, the expiry date shall be verified according to Material Aging Control Procedure, SOP-QA-003 .

对于印刷线路板，保质期需控制在生产日期后半年之内；结构件、LED、连接器、湿敏元件为1年内，其他的电子（被动和离散）元件，生产日期需控制在2年之内。对于化学药品，失效日期按照物料保质期控制流程执行，文件号码：SOP-QA-003. 5.8 Certificate of Conformance (COC) Verification / 出厂检验报告确认

For PCB and Chemical items, COC must be provided by supplier for every delivery lot. 对于印刷线路板 和化学药品需要供应商对每一批次提供COC. 5.9 Solderability & Electrical Test / 可焊性/电气测试

If the component has exceeded their shelf life, solderability and/or electrical test shall be conducted according to Material Age Control Procedure.

如果元器件超过保质期限，按照物料保质期控制流程执行可焊性测试和/或电气测试。

6.0 Procedure / 程序

6.1 PCB Inspection Criteria / 印刷线路板的检验要点

6.2 L/C/R Inspection Criteria / 电感，电容，电阻检验要点

6.3 Switch / Transformer Inspection Criteria / 开关 , 变压器检验要点

6.4 IC Inspection Criteria / 集成电路的检验要点

6.5 Diode/LED/Transistor/Fuse/Crystal/Rectifier Inspection Criteria

二极管/发光二极管/三极管/晶振/保险丝/整流器的检验要点

6.6 Connector/Plug/ Socket Inspection Criteria / 连接件/ 插头/ 插座检验要点

6.7 Cable Inspection Criteria / 电缆线检验要点

6.8 Metal FAB/ Plastic FAB Inspection Criteria / 金属结构件/塑料结构件的检验要点

7.0 Document Checking / 文档的检验

7.1 Part Specification or Drawing checking / 规格说明书或图纸的检查 7.2 First Article (FA) Report checking / 首检报告检查 7.3 PCB Inspection Instruction / 印刷线路板的检验指导

7.4 Fabricated Part Inspection Instruction / 结构件的检验指导 7.5 L/C/R Meter Operating Instruction / L/C/R测量仪的操作指导

8.0 Lot Disposition / 批的处理

8.1 Accept the lot if no reject found from visual check, dimensional measurement and

solderability/electrical tests. Stamp a “IQA ACCEPT” stamp on the GRN label. Record result of lot disposition on the “IQA Inspection Report”. Stamps ACCEPT on the receiver/DP and forward the lot to Store via receiver.

如果任何测试和检验都未发现不良，可将该批允收。在收料标签上盖上IQA接受章；在IQA检验报告上记录检验结果,并将该批物料转至IQA检验PASS区域，待仓库收料员入库 8.2 Reject lot if discrepancy found in any of the above tests/inspections. After completing t …… 此处隐藏：3716字，全部文档内容请下载后查看。喜欢就下载吧 ……