太阳能光伏生产质量管理系统

太阳能光伏生产质量管理系统

Updated Proposal for a Guide for Quality Management

Systems for PV Manufacturing: Supplemental Requirements to ISO 9001-2008

Govind Ramu,1 Masaaki Yamamichi,2 Wei Zhou,3 Alex Mikonowicz,4

Sumanth Lokanath,5 Yoshihito Eguchi,6 Paul Norum,7 and Sarah Kurtz8

1

SunPower 2

National Institute of Advanced Industrial Science and Technology (AIST) 3

Trina Solar 4

Powermark 5

First Solar 6

Mitsui Chemical 7

Amonix 8

National Renewable Energy Laboratory

NREL is a national laboratory of the U.S. Department of Energy Office of Energy Efficiency & Renewable Energy

Operated by the Alliance for Sustainable Energy, LLC

This report is available at no cost from the National Renewable Energy Laboratory (NREL) at www.nrel.gov/publications.

Technical Report NREL/TP-5J00-63742 March 2015

太阳能光伏生产质量管理系统

Updated Proposal for a Guide for Quality Management

Systems for PV Manufacturing: Supplemental Requirements to ISO 9001-2008

Govind Ramu,1 Masaaki Yamamichi,2 Wei Zhou,3 Alex Mikonowicz,4

Sumanth Lokanath,5 Yoshihito Eguchi,6 Paul Norum,7 and Sarah Kurtz8

1

SunPower 2

National Institute of Advanced Industrial Science and Technology (AIST) 3

Trina Solar 4

Powermark 5

First Solar 6

Mitsui Chemical 7

Amonix 8

National Renewable Energy Laboratory

Prepared under Task No. SS13.5510

NREL is a national laboratory of the U.S. Department of Energy Office of Energy Efficiency & Renewable Energy

Operated by the Alliance for Sustainable Energy, LLC

This report is available at no cost from the National Renewable Energy Laboratory (NREL) at www.nrel.gov/publications.

National Renewable Energy Laboratory 15013 Denver West Parkway Golden, CO 80401

303-275-3000 www.nrel.gov

Technical Report NREL/TP-5J00-63742 March 2015

太阳能光伏生产质量管理系统

NOTICE

This report was prepared as an account of work sponsored by an agency of the United States government. Neither the United States government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States government or any agency thereof.

This report is available at no cost from the National Renewable Energy Laboratory (NREL) at www.nrel.gov/publications. Available electronically at Available for a processing fee to U.S. Department of Energy and its contractors, in paper, from:

U.S. Department of Energy

Office of Scientific and Technical Information P.O. Box 62

Oak Ridge, TN 37831-0062 phone: 865.576.8401 fax: 865.576.5728

email:

Available for sale to the public, in paper, from:

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email:

online ordering:

Cover Photos: (left to right) photo by Pat Corkery, NREL 16416, photo from SunEdison, NREL 17423, photo by Pat Corkery, NREL 16560, photo by Dennis Schroeder, NREL 17613, photo by Dean Armstrong, NREL 17436, photo by Pat Corkery, NREL 17721. NREL prints on paper that contains recycled content.

太阳能光伏生产质量管理系统

Acknowledgments

The international efforts that contributed to this work were primarily provided by volunteers from the companies and national laboratories. This support is deeply appreciated. The portion of this work completed at the National Renewable Energy Laboratory was supported by the U.S. Department of Energy under Contract No. DE-AC36-08GO28308.

太阳能光伏生产质量管理系统

Acronyms

ASQ AIST ESD FMEA IEC JRC

ISO NREL PFMEA PV QA

American Society for Quality

National Institute of Advanced Industrial Science and Technology electrostatic discharge

failure modes and effects analysis International Electrotechnical Commission International Organization for Standardization Joint Research Centre

National Renewable Energy Laboratory process failure modes and effects analysis photovoltaic quality assurance

quality management system standard test conditions

Define-Measure-Analyze-Improve-Control Plan-Do-Check-Act

QMS STC DMAIC PDCA

太阳能光伏生产质量管理系统

Executive Summary

The goal of this Technical Specification is to provide a guideline for manufacturers of photovoltaic (PV) modules to produce modules that, once the design is proven to meet the quality and reliability requirements, replicate the design on an industrial scale without compromising its consistency with the requirements.

From 1996 to 2014, the PV industry grew by a factor of almost 500, resulting in annual PV module production of about 40 gigawatts (GW). With an annual investment in PV around $100 billion, the industry has become highly motivated to ensure quality of that investment, with

special emphasis on the quality of the PV modules, because these are the most expensive parts of the system to replace and the extent of the modules' power output degradation in the field significantly impacts the return on investment.

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