五金加工PFMEA标准表格模版

潜在的失效模式及效应分析表POTENTIAL FAILURE MODE(过程PROCESS FMEA)项目名称 Item: 过程责任部门Process Responsibility: 车型年/车辆类 关键日期Key Date: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept. 序号 NO. 过程功能要求 潜在的失效后果 潜在的失效模式 Process Function Potential Effect(S) of Potential Failure Mode Requirements Failure 严 级 重 别 度 Class Sev 潜在的失效原因/机理 Potential Cause(s)/ Mechanism(s) of Failure 供应商送原材料的规格 有错 The supplier send the wrong material 质量部 QA Dept.

AND EFFECTS ANALYSIS工 程

频 现行过程预防控制 度 Current Process Controls 数 Prevention Occ

现行过程检测控制 Current Process Controls Detection

10

原材料进厂 In-coming Raw Material

原材料规格错误 影响零件性能 Material spec is wrong affect parts' capability

4

1

每批送货供应商附上材 收料员检查送货单 质证明书 Material receiver check The supplier submit the quality certification every delivering list shipping

FMEA编号Number: 页码Page: 准备人Prepared By: FMEA日期Data(编制(orig):2010.01.25 (修订REV): 风险 责任及目标完 措施结果Result 难 建议的措施 严 频 难 成日期 检 优先 Recommended Responsibility 重 度 检 度 指数 R.P.N Action(S) 度 数 度 & Target Det Sev Occ Det . Completion

风险 优先 指数 R.P.N.

9

36

NA

NA

20

IQC 检查 IQC Inspection

尺寸检测有误差 measure error

影响后续零件生产 affect parts production next process

3

供应商送原材料的规格 有错 The supplier send the wrong material

2

送货单标明材料尺寸规 格 define the SPEC. of raw-material in the dilivery Bills

1.IQC按送货单核对原材料规 格表 IQC confirm the Raw Material Spec List according to the delivery order. 2.IQC按原材料规格表检查原 8 材料尺寸规格,以每批2卷，每 卷3个点检查料厚 IQC check raw material spec according to the Raw Material Spec List,check material's thickness by 3 points per coil,2 生产领料时，操作工和QC对 材料进行确认 Operators and QC verify the material in production line. QC复查在库 re-check the parts in period.

48

NA

NA

30

移至原材料仓 材料转移错误 Move Material to mistake the Store rawmaterial

影响后续零件生产 affect parts production next process 影响后续零件生产 affect parts production next process 影响后续零件生产 affect parts production next process

3

材料标识不明确 Un-clear label 1. 材料入库、出库凌乱 。 2. 放置周期过长。 1. Un-sequence in and out store. 2. long term store 材料标识不明确 Un-clear label

2

入库前材料上贴来料管 理票 set the label on the Raw-material before store. 按照程序要求，材料先 进先出。 Frist in first out

8

48

NA

NA

40

存放 Storage

材料生锈 rust of the material

2

4

8

64

NA

NA

50

移至

生产线 Move Material to Production Line

材料转移错误 mistake the rawmaterial

3

2

入库前材料上贴来料管 理票 set the label on the Raw-material before store.

生产领料时，操作工和QC对 材料进行确认 Operators and QC verify the material in production line. PQC用通止规抽检 PQC check with Pin gauge

8

48

NA

NA

60

∮6.25± 0.15 P200T 冲压 尺寸超差 P200T Stamping is out of tolerance

影响客户装配affect customer assembly

3

冲孔冲头磨损 The tooling punch wears away

定期维护保养模具 2 maintain the die periodically

8

48

NA

NA

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潜在的失效模式及效应分析表POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

(过程PROCESS FMEA)

项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept.车型年/车辆类 关键日期Key Date:工程

FMEA编号Number:页码Page:准备人Prepared By: