力量型产品的品质

Strength Quality 力量型产品的品质

Quality improvements 品质改善 We continue to struggle in the final assembly of Strength due to weld, paint and assembly issues that are not captured early in the build process.

我们仍在极力解决力量型产品在组装时出现的问题， 我们仍在极力解决力量型产品在组装时出现的问题，因为在生产制作流 程中没有早些发现焊接、喷粉和装配问题。 程中没有早些发现焊接、喷粉和装配问题。 To insure that valuable time is not wasted re-working units in final assembly we must improve the QC process earlier in build.

为确保不浪费宝贵的时间来返工组装线的零件， 为确保不浪费宝贵的时间来返工组装线的零件，我们必须尽早改善生产 制作中的QC流程。 流程。 制作中的 流程– More aggressive QC and sign off of un-painted weld frames and assemblies

更有效的QC流程，并对未喷粉的焊接主架和组件签字确认– More aggressive QC and sign off of frames after clear coat prior to assembly line

更有效的QC流程，并在组装前对喷粉后的主架签字确认 – More aggressive QC and sign off of movement arms and weight stack while on the assembly line prior to final assembly area 更有效的QC流程，在零、部件组装前，对组装线上的移动手臂件和重块组签 字确认 – More aggressive QC of finished product quality in both aesthetics and in function 更有效的产品外观及功能品质的QC流程 The ability to adequately QC each unit as it moves through each zone is paramount and will insure more complete units with less rejection

在每个零件转到下一工序时适当充分的QC检查是非常重要的，这样可降 低不良率。

Primary issues to solve 要解决的首要问题 The following issues are the primary issues affecting overall quality on current production units and delaying the release productivity due to rework of final assembly units. 以下是影响目前生产产品总体品质的首要问题，因为零件的返工而导致降 低了生产力。

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Weld quality焊接品质 Paint preparation喷粉准备 Paint and clear coat application粉末和透明粉末的应用 Parts quality and inspection零部件的品质和检查 Assembly process and QC checks装配流程和QC检查

Land America vs. other manufacturing LA vs. 其它厂商

Welding 焊接

X

X

X

X

X

X

Paint 喷粉

XOrange peel rough finish涂层脱落

XRough / no clear coat 涂层粗糙

XBad paint poor repair返工差劲 主架暗淡/保护罩反光

XDull frame / Shiny shroud连接区域不一致

XConsistent bad clear in this area 涂层脱落

XOrange peel rough finish

Shroud quality & bumper fit 保护罩品质&塑料件匹配

X

X

X

X

X

X

Other issues for improvement 其它改善点 Chrome end caps often pitted, scratched or dull finish 镀铬端盖常常有凹坑，刮 伤或表

面处理粗糙

Frame bends show significant concave from possible mandrel issues 主架弯管有明显的凹痕，可 能是 模具问题引起的。