英文资料 机械设计制造及自动化 毕业设计
英文资料 机械设计制造及自动化 毕业设计
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天津工程师范学院 2007 届本科生毕业设计
A NOVEL INTEGRATED SYSTEM FOR RAPID PRODUCT DEVELOPMENT
This paper presents a novel integrated system of rapid product development for reducing the time and cost of product development. The system is composed of four building blocks —digital prototype, virtual prototype, physical prototype and rapid tooling manufacturing system. It can aid effectively in product design, analysis, prototype, mould, and manufacturing process development by integrating closely the various advanced manufacturing technologies which involve the 3D CAD, CAE, reverse engineering, rapid prototyping and rapid tooling. Furthermore, two actual examples are provided to illustrate the application of this integrated system. The results indicate that the system has a high potential to reduce further the cycle and cost of product development. Keywords: Rapid product development; rapid prototyping; integrated system.
1. Introduction
Due to the pressure of international competition and market globalization in the 21st century, there continues to be strong driving forces in industry to compete effectively by reducing manufacturing times and costs while assuring high quality products and services. Current industries are facing the new challenges: quick response to business opportunity has been considered as one of the most important factors to ensure company competitiveness; manufacturing industry is evolving toward digitalization, network and globalization. Therefore, new products must be more quickly and cheaply developed, manufactured and introduced to the market. In order to meet the demand of rapid product development, the various new technologies such as reverse engineering (RE), 3D CAD, rapid prototyping (RP), and rapid tooling (RT) have emerged and are regarded as key enabling tools with the ability to shorten the product development and manufacturing time. For example, it has been claimed that RP can cut new product development costs by up to 70% and the time to market by 90%.1 In the form of a better design, more design possibilities, a 3D CAD model can be shown to the customer for approval and prevents misunderstandings. A virtual prototyping is employed to guide in optimization of the
1
天津工程师范学院 2007 届本科生毕业设计
product design and manufacturing process planning, which may result in the accurate determination of the process parameters, and reduce the number of costly physical prototype iterations. Rapid tooling technique offers a fast and low cost method to produce moulds, and shows a high potential for faster response to market demands. When properly integra
ted among 3D CAD, CAE, RE, RP and RT, these technologies will play a much more important role to reduce further the development cycle and cost o
英文资料 机械设计制造及自动化 毕业设计
f the product production. On the basis of above technologies, a novel integrated system of rapid product development is to be founded so as to meet the requirement of rapid product development.
2. Architecture of the Integrated Development System
The development process from initial conceptual design to commercial product is an iterative process which includes: product design; analysis of performance, safety and reliability; product prototyping for experimental evaluation; and design modification. Therefore, any step of the new product development process has a direct and strong influence on time-to-market in short order. A good product development system must enable designers or design teams to consider all aspects of product design, manufacturing, selling and recycling at the early stage of the design cycle. So that design iteration and changes can be made easily and effectively. The more fluent the feedback is the higher possibility of success the system has. Design for manufacturing (DFM) and concurrent engineering (CE) necessitate that product and process design be developed simultaneously rather than sequentially. The integrated system of rapid product development is composed of four modules: digital prototype, virtual prototype, physical prototype and rapid tooling.The product development starts from the creation of a 3D CAD model using a CAD software package. At that stage, the product geometry is defined and its aesthetic and dimensional characteristics are verified. The main function of digital prototype is to perform 3D CAD modelling. The CAD model is regarded as a central component of the whole system or project information base which means that in all design, analysis and manufacturing activities the same data is utilized. The product and its components are directly designed on a 3D CAD system (e.g.Pro/Engineer, Unigraphics, CATIA, IDEAS, etc.) during the creative design. If a physical part is ready, the model can be constructed by the reverse
2
天津工程师范学院 2007 届本科生毕业设计
engineering technique. RE is a methodology for constructing CAD models of physical parts by digitizing an existing part, creating a digital model and then using it to manufacture components. RE can reduce the development cycle when redesigns become necessary for improved product quality. Preexisting parts with features for improved performance can be readily incorporated into the desired part design. Therefore, it is very useful in creating the CAD model of an existing part when the engineering design is lost or has gone through many design changes. When a designer creates a new design using mock-up, it is also necessary to construct the CAD model of the mock-up for further use of the design data in analysis and manufacturing. The three primary steps in RE process are part
digitization, features extraction, and CAD modelling. Part digitization is accomplished by a variety of
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